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Describe your problem
OpsPatch Systems · Packing Intelligence & DIM Surcharges

Cartonization software to raise fill rate

From £2,500 / 2.850€ / $3,200·2–4 week build·100% owned source code·Zero retainers

Pack stations stop guessing box size. Fill rate climbs; dimensional weight and void fill drop.

Describe your problemInspect Architecture
Operational BenchmarksStandard Build
01

-48% Box Void Volume

02

Zero Volumetric DIM Penalties

03

Touchscreen Pack Bench Prompts

04

99.4% First-Time Carton Accuracy

Delivered as working software100% Owned
System Blueprint & Interactive Engine

The Architectural Engine

Test the operational logic, data paths, and operator experience before code is written.

Cartonization & 3D Packing Optimizer
Cube Solver v3.1

Volumetric Void Analysis

Order #88924: 3 SKUs (Boots, Socks x2, Cleaner Spray)

Without CartonizationBOX 04 (32 × 28 × 22 cm)
Total Volume:19,712 cm³
Item Cube:9,420 cm³
Void Fill / Empty Space:52.2% (Waste Air)
Carrier DIM Weight:3.94 kg (Penalty Tier)
OpsPatch Engine ChoiceBOX 02B (26 × 22 × 18 cm)
Total Volume:10,296 cm³ (-48%)
Item Cube:9,420 cm³
Void Fill / Empty Space:8.5% (Snug Pack)
Carrier DIM Weight:2.06 kg (Lowest Bracket)
Cost Impact on this Single Shipment£2.35 Postage Saved + £0.42 Packaging Saved

At 450 parcels / day, eliminating un-cartonized void fill saves £1,246 weekly on carrier volumetric surcharges alone.

Supports dynamic 3D nesting, fragile flags, and custom carrier rate sheetsDeploys directly on pack bench tablets
Diagnostic Ledger

The operational breakdown.

01 / SITUATIONCurrent Friction

The Failure Mode

Pickers grab the familiar carton. Void fill and DIM weight eat margin. Split shipments happen because nobody trusts the first box choice.

Bottleneck: Manual work & drift
02 / APPROACHThe Architecture

The OpsPatch Solution

Model SKU dimensions and pack rules, then ship a pack-station tool (or WMS extension) that recommends carton sets under your carrier constraints.

Build: Custom code & pipeline
03 / OUTCOMEHandover Reality

What This Solves

Fewer oversize boxes, clearer pack guidance, measurable fill-rate and cost movement on the lanes you care about.

Result: Deterministic operation
Data Contracts & APIs

Technical components

Client-Owned Infrastructure
  • COMPONENT 01

    SKU cube master

    Verified with idempotency, retry mechanisms, and error telemetry.

  • COMPONENT 02

    Carrier DIM rules

    Verified with idempotency, retry mechanisms, and error telemetry.

  • COMPONENT 03

    Pack UI or WMS plugin

    Verified with idempotency, retry mechanisms, and error telemetry.

  • COMPONENT 04

    Fill-rate reporting

    Verified with idempotency, retry mechanisms, and error telemetry.

Commercial Terms

How OpsPatch builds systems.

We do not sell seat licenses or drag out 12-month agency retainers. You hire us to build working software that you own.

01 / FIXED SCOPE QUOTE

Agreed Before Code Starts

We review your data schemas, endpoints, and edge cases. You receive a written scope with fixed delivery milestones and price.

02 / 100% OWNED CODE

Zero Vendor Lock-In

The complete source repository, Docker configs, and database migrations belong to you. No proprietary runtime or monthly seat fee.

03 / DAY-ONE HANDOVER

Logging & Operator Runbook

Delivered with automated exception alerts, telemetry, and documentation so your floor operators and developers can run it without us.

Technical Answers

Frequently answered questions

Is this a SaaS product you sell?↓

It is a custom build sized to your catalogue and carriers, not a generic subscription box-picker bolted on.

Start Your Systems Build

Tell us your current stack and where the friction is.

Send your endpoints, spreadsheets, or what is currently breaking on the floor. We review your dependencies and respond with an exact architecture approach and likely starting scope.

Describe your problemDirect email: hello@opspatch.com

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